7K

Reaction pathways

All the Module 7 reactions on one map, how to plan a multi-step synthesis by working backwards from the target, how to draw a reaction flow chart with reagents and conditions, and why yield, atom economy, cost and safety decide which route industry uses.

Ibuprofen was first made by a six-step route. In the early 1990s the BHC company switched to a three-step route: fewer steps meant less waste, less energy and a higher overall yield, and the process won a US Presidential Green Chemistry Award in 1997. Every organic chemist, whether making a painkiller or a perfume, plans syntheses the same way: start from the molecule you want and work backwards to something you can buy, one known reaction at a time.

The map of Module 7

Almost every reaction in this module converts one functional group into another without changing the carbon skeleton. Put them together and you get a map you can travel around:

The functional group conversions in Module 7. Learn the reagents and conditions on each arrow.
From → toReaction typeReagents and conditions
alkene → alkaneaddition (hydrogenation)H₂, Ni or Pt catalyst, about 150 °C
alkene → dihaloalkaneaddition (halogenation)X₂, room temperature
alkene → haloalkaneaddition (hydrohalogenation)HX, room temperature
alkene → alcoholaddition (hydration)H₂O (steam), H₃PO₄ catalyst, ~300 °C, 6–7 MPa; or dilute H₂SO₄
alkane → haloalkanesubstitutionX₂, UV light
haloalkane → alcoholsubstitutionNaOH(aq), warm
alcohol → haloalkanesubstitutionHX (conc. HCl, or NaBr + H₂SO₄ for HBr)
alcohol → alkenedehydration (elimination)conc. H₂SO₄ or H₃PO₄, heat (~170 °C)
1° alcohol → aldehydeoxidationacidified K₂Cr₂O₇, distil off the aldehyde as it forms
1° alcohol or aldehyde → carboxylic acidoxidationacidified K₂Cr₂O₇ or KMnO₄, heat under reflux
2° alcohol → ketoneoxidationacidified K₂Cr₂O₇ or KMnO₄, heat
carboxylic acid + alcohol → estercondensation (esterification)conc. H₂SO₄ catalyst, heat under reflux
ester → carboxylic acid (or salt) + alcoholhydrolysisdilute acid, or NaOH(aq), heat
sugar → ethanolfermentationyeast, anaerobic, ~30–35 °C
alkene → polymeraddition polymerisationheat, pressure, initiator or catalyst (7L)

Planning a synthesis

  1. Compare the start and the target. Count carbons (does the skeleton stay the same, or are two pieces joined, as in an ester?) and identify the functional groups on each.
  2. Work backwards. Ask "what could I make the target from in one step?" Repeat until you reach the starting material. This is called retrosynthesis.
  3. Check each step. Will it give the right isomer? Primary or secondary alcohol? Will an unsymmetrical alkene give a mixture?
  4. Draw the flow chart forwards, with every intermediate named (or drawn) and the reagents and conditions written on each arrow.
A two-branch flow chart: making ethyl ethanoate using ethene as the only carbon source.
Worked example: ethyl ethanoate from ethene only

Using ethene as the only organic starting material, plan a synthesis of ethyl ethanoate.

An ester comes from an acid and an alcohol: ethanoic acid + ethanol. Both have two carbons, the same as ethene.
work backwards
Ethene + H₂O → ethanol (steam, H₃PO₄ catalyst, 300 °C, 6–7 MPa).
the alcohol
Some of that ethanol is oxidised: ethanol → ethanoic acid (acidified K₂Cr₂O₇, heat under reflux).
the acid
Ethanoic acid + ethanol → ethyl ethanoate + water (conc. H₂SO₄, reflux). Three types of step: hydration, oxidation, esterification.
join them
Worked example: a ketone from an alkene

Plan a synthesis of propanone from propene.

A ketone comes from oxidising a secondary alcohol: propanone ← propan-2-ol.
work backwards
Propene + H₂O → propan-2-ol (acid catalyst). Propan-1-ol also forms, but as the minor product, so propan-2-ol must be separated by distillation (82 °C vs 97 °C).
step 1
Propan-2-ol → propanone (acidified K₂Cr₂O₇, heat). Any propan-1-ol left would give propanoic acid, another reason to purify the alcohol first.
step 2

Choosing between routes

Often there is more than one route. Chemists in industry weigh up:

  • Overall yield. Yields multiply. Three steps of 80% give 0.8 × 0.8 × 0.8 = 51% overall; four steps give 41%. Fewer steps are usually better.
  • Atom economy: the percentage of the reactants' mass that ends up in the product. Addition reactions score 100%; substitutions and eliminations waste atoms.
  • Selectivity. Substitution of alkanes in UV light gives mixtures; addition to a symmetrical alkene gives one product.
  • Cost and availability of starting materials, energy needed (high temperatures and pressures cost money), safety of reagents, and waste disposal.
InteractivePlan a synthesis
Try this
  • Explore mode: tap each functional group to see every reaction leaving it. Which group has the most ways out?
  • Challenge 1: make ethanol from ethane. How many steps do you need?
  • Challenge 2: make ethanoic acid from ethyne. List the hazards the sim flags and say how you would control each one.
  • Challenge 3: make propanone from propene. Which step needs a warning about isomers?
  • Challenge 5: make ethyl ethanoate from glucose. Write out the full flow chart with conditions from the sim's summary.

Test yourself

  1. Which sequence converts ethane into ethanoic acid?

  2. A three-step synthesis has yields of 90%, 70% and 80%. The overall yield is about

  3. Which reagent and condition convert butan-2-ol into but-2-ene?

  4. Which reaction type has the highest atom economy?

Name the reaction type on each arrow.

hydrogenationH₂, Ni, 150 °Caddition polymerisationheat, pressure, initiatorsubstitutionX₂, UV lighthydrohalogenationHX (X₂ gives a dihalo)hydrationsteam, H₃PO₄, 300 °Cdehydrationconc. H₂SO₄, heatNaOH(aq), warmHXfermentationyeast, no O₂1° alcohol, distil1° alcohol, reflux2° alcoholoxidationH⁺/Cr₂O₇²⁻esterification+ R–OH, H₂SO₄all oxidations: H⁺/Cr₂O₇²⁻ or MnO₄⁻alkaneR–HalkeneC=C (alkynes add H₂ too)addition polymer–[CH₂–CHR]ₙ–haloalkaneR–XalcoholR–OHglucoseC₆H₁₂O₆aldehydeR–CHOcarboxylic acidR–COOHesterR–COO–R′ketoneR–CO–R′

Order the intermediates in a synthesis of propanoic acid from propane.

Planning a synthesis by starting from the target and working back is called . A primary alcohol heated under reflux with acidified dichromate gives a . Removing water from an alcohol to make an alkene is . Reacting a haloalkane with aqueous NaOH is a reaction. The overall yield of a multi-step synthesis is found by the yields of the steps.

6 marks

Using 1-chloropropane as the only organic starting material, construct a flow chart to synthesise the ester propyl propanoate. Name every intermediate, and give the reagents and conditions for each step.