6G

Transformers and power transmission

How a transformer works by mutual induction, the ideal transformer equations Vp/Vs = Np/Ns and VpIp = VsIs, why real transformers lose energy and how designers reduce the losses, and why the grid transmits power at hundreds of kilovolts.

Electricity leaving the generators at Bayswater Power Station in the Hunter Valley is at roughly 20 kV. A few hundred metres later it is at 330 kV or 500 kV, racing towards Sydney on steel towers. By the time it reaches your power point it has been stepped down four or five times, to 230 V. Each step is done by a transformer: a machine with no moving parts that can be more than 99% efficient.

How a transformer works

A transformer is two coils of insulated wire wound on the same iron core, with no electrical connection between them. The primary coil is connected to an AC supply; the secondary coil is connected to the load.

A simple transformer. The alternating current in the primary makes an alternating flux in the soft iron core; the changing flux through the secondary induces an alternating emf in it.
  1. The alternating current in the primary produces an alternating magnetic field.
  2. The soft iron core channels almost all of this flux through the secondary coil.
  3. The flux through the secondary is continually changing, so by Faraday's law an alternating emf is induced in it, at the same frequency as the supply.

This is mutual induction (6E). A transformer only works with a changing current: on steady DC the flux is constant, so nothing is induced in the secondary (apart from a brief pulse at switch-on and switch-off), and the primary just heats up.

The ideal transformer

In an ideal transformer every turn of both coils links the same changing flux, ΔΦ/Δt. By Faraday's law the emf in each coil is proportional to its number of turns, so

$$\frac{V_p}{V_s} = \frac{N_p}{N_s}$$

  • Step-up: more turns on the secondary (Ns > Np), so Vs > Vp.
  • Step-down: fewer turns on the secondary, so Vs < Vp.

An ideal transformer also wastes no energy, so the power out equals the power in:

$$V_pI_p = V_sI_s$$

So if the voltage is stepped up by some factor, the current is stepped down by the same factor. A transformer doesn't create energy; it trades voltage for current. Note too that the load decides the current. With nothing connected to the secondary, $I_s = 0$, and an ideal transformer draws no power from the mains.

Worked example: a step-down transformer

A transformer with 2000 turns on its primary is connected to the 230 V mains and supplies 12 V to a set of garden lights drawing 5.0 A. Assume it is ideal. Find the number of secondary turns and the primary current.

$N_s = N_p \times \dfrac{V_s}{V_p} = 2000 \times \dfrac{12}{230} = 104$ turns.

Turns

$I_p = \dfrac{V_sI_s}{V_p} = \dfrac{12 \times 5.0}{230} = 0.26$ A.

Primary current

Power in = 230 × 0.26 = 60 W = power out, 12 × 5.0 = 60 W. The voltage went down by a factor of 19; the current went up by the same factor.

Check

Real transformers: where the energy goes

Real transformers fall short of the ideal model in four main ways. Each one turns some of the input energy into heat.

LimitationWhat happensHow designers reduce it
Incomplete flux linkageSome of the primary's field lines leak out of the core and never pass through the secondary, so Vs is lower than Ns/Np predicts.A closed core of soft iron (high permeability) to channel the flux; winding the secondary directly on top of the primary; toroidal (ring-shaped) cores.
Resistive heating in the coils (copper losses)The windings have resistance, so power $I^2R$ is lost as heat. It is worst in the high-current coil.Thick, high-purity copper wire, especially for the low-voltage, high-current winding; cooling with oil or fans.
Eddy currents in the coreThe changing flux induces currents in the iron core itself, which heat it.Laminating the core: thin sheets of iron, each coated with insulating varnish, stacked so the insulation blocks the eddy current paths. High-frequency transformers use ferrite cores, which have very high resistivity.
HysteresisThe core is magnetised one way then the other 100 times a second; this takes energy that becomes heat."Soft" magnetic materials such as silicon steel, which magnetise and demagnetise easily.
Eddy currents in a solid core circulate in large loops. Thin insulated laminations confine them to tiny loops with high resistance, so far less energy is wasted.

Efficiency is the fraction of input power that comes out as useful output:

$$\text{efficiency} = \frac{P_{out}}{P_{in}} \times 100\% = \frac{V_sI_s}{V_pI_p} \times 100\%$$

Large power-station and substation transformers are typically 99–99.7% efficient. Even so, a 500 MVA transformer losing 0.5% is giving off about 2.5 MW of heat, which is why big transformers sit in tanks of circulating oil with radiator fins.

InteractiveTransformer bench
Try this
  • Ideal core, 240 V in, 500 turns to 50 turns, 12 Ω load. Check Vs, Is and Ip with the two ideal equations.
  • Increase the load resistance to 120 Ω. What happens to Ip? Explain why the primary current is set by the load.
  • Change the secondary to 1000 turns and the load to 500 Ω. Is this step-up or step-down? Predict Vs, Is and Ip, then check them (480 V, 0.960 A and 1.92 A).
  • Go back to 50 secondary turns and 12 Ω, and try each real core in turn, recording Vs and the efficiency. The air core wastes little energy but delivers only 6.0 V, because most of the primary's flux never passes through the secondary. Rank the three iron cores by efficiency (87.8%, 97.7%, 98.8%) and explain what each improvement fixes.
  • Turn on DC supply. Explain the output.

Transmitting power: why high voltage?

Transmission lines have resistance, so a current I through a line of resistance R wastes power

$$P_{loss} = I^2R$$

For a given power P = VI, a higher transmission voltage means a smaller current. Step the voltage up by a factor of 10 and the current drops by 10, so the losses drop by a factor of 100. Thick lines would also reduce R, but the cost and weight of the conductors and towers would be enormous. Transformers make the high-voltage route cheap, and that is the main reason the world's grids run on AC.

Worked example: why 330 kV?

A power station sends 50 MW along a line with a total resistance of 4.0 Ω. Compare the power lost at 33 kV and at 330 kV.

$I = \dfrac{P}{V} = \dfrac{50 \times 10^{6}}{33 \times 10^{3}} = 1.5 \times 10^{3}$ A; $P_{loss} = I^2R = (1515)^2(4.0) = 9.2$ MW, about 18%.

At 33 kV

$I = 152$ A; $P_{loss} = (152)^2(4.0) = 0.092$ MW, about 0.18%.

At 330 kV

Ten times the voltage, one-tenth the current, one-hundredth the loss. You explored this in Year 9 (6G); now you can see the transformer that makes it possible.

Conclusion
Stepping up and down across the NSW grid. Voltages are typical; some regions use 220 kV or 66 kV stages.

High voltage is dangerous and needs tall towers and long insulators, so it is only used where it pays: on long transmission lines. Near users the voltage is stepped down in stages, through 132 kV and 66 kV or 33 kV sub-transmission, then 11 kV distribution lines along streets, then a pole-top or pad-mounted transformer to 400 V three-phase and 230 V single-phase. Australia's nominal mains voltage has officially been 230 V since 2000 (it used to be 240 V, and many homes still measure close to 240 V). Inside appliances, more transformers step the voltage again: a microwave oven steps up to about 2000 V to drive its magnetron, while phone and laptop chargers step down, using small high-frequency transformers and a rectifier to produce DC.

A large oil-filled substation transformer with cooling radiators and tall ceramic insulators
A substation transformer. The radiator fins on the side cool the oil that carries heat away from the windings and core.Photo: Antti Leppänen, CC BY 4.0

Test yourself

  1. An ideal transformer has 400 turns on the primary and 20 turns on the secondary. The primary is connected to 240 V AC. The secondary voltage is

  2. In the transformer above, the secondary supplies 3.0 A. The primary current is

  3. Transformer cores are laminated mainly to reduce

  4. The voltage on a transmission line is doubled while the same power is sent. The power lost in the line

  5. A transformer draws 500 W from the mains and delivers 475 W to its load. Its efficiency is

Label the transformer.

laminated iron coreprimary coil, Nₚ turnssecondary coil, Nₛ turnsAC input Vₚoutput Vₛchanging fluxVₚ / Vₛ = Nₚ / Nₛ

Match each improvement to the loss it reduces.

A transformer only works with current, because the flux through the secondary must be changing. A transformer with more turns on the secondary than the primary is a step- transformer. In an ideal transformer the input equals the output. Transmission lines use high voltages so the is small, because the power lost is I²R. Thin insulated sheets in the core are called .

6 marks

Evaluate the ideal transformer model as a description of a real transformer, referring to the strategies used to improve efficiency.

3 marks

Explain why electricity is transmitted over long distances at very high voltage, and why it is stepped down before it reaches homes.